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Building on expertise that spans decades

More than an aircraft manufacturer

It is well known that for decades Mooney has designed and built some of the world's most iconic high-performance aircraft. Lesser known is that we can provide our expertise in aerospace part fabrication and assembly as a service to others. Our new Mooney Manufacturing & Services division employs the same skilled artisans and equipment used on our renowned aircraft production line and applies them to your projects and programs with the same high level of quality and care.

Mooney Manufacturing & Services aims to be your single source for all fabrication and assembly needs.

OUR FACILITY & EQUIPMENT

Mooney International is based in Kerrville, Texas at Kerr County's Louis Schreiner Field airport. This beautiful location, nestled in the heart of Texas Hill Country, is around 60 miles northwest of San Antonio, Texas.

Lots of recent investment has gone into the manufacturing facilities at Mooney. Rather than farming out our extensive fabrication and manufacturing of major assemblies and sub-assemblies, we have taken our unique capabilities and built upon them. The Kerrville factory boasts a wide range of specialty equipment, from extremely rare metal-forming presses to the latest in CNC technology to 3D printing.

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Equipment

The people of Kerrville, in the Texas Hill Country apply their craft in metal, precision welds, leather, and paint, followed by inspection and flight-testing to deliver an incomparable aircraft.

Metal Work & Fabrication

Metal Forming
  • Hydraulic Presses
    • Hydro-Press 2500 ton Max 38” x 69” x 10” deep
    • Hydro-Press 600 ton 24” x 40” x 9” deep
  • Press Brakes
    • CNC BRAKE - ACCURPRESS EDGE MODEL 412012 (12ft) 120 TON
    • Mechanical Brake -Chicago (8ft) 36 – 55 ton
  • Stretch Presses
    • Two Stretch Presses (65” long and 48” long jaws)
  • Drop Hammers
    • Five Drop Hammers ranging from 24” x 30” to 48” x 60”
  • Roll Form
    • 180” Farnham Roll Former and one Wysons Hand Roller
Sheet Metal Sizing & Cutting
  • Punch Presses
    • Two punch presses, 125 ton 30” x 40”
    • Amada CNC Punch Press
    • Water jet – Flowjet Mach 3
  • Shears
    • Six shears ranging from 36” to 16’ in width
  • Routers and Saws
    • Numerous routers including hand, broken arm, table and pin routers
    • Saws include multiple vertical and horizontal band saws
  • Finishing and burring equipment
    • Over 50 sanders and grinders (belt, disc, and bench)

Machining

Machining
  • Mills
    • Four CNC 3 axis vertical mills, ranging from 22” x 16” x 15” to 78” x 31” x 20” (1 with 4th axis rotary)
    • Two Bridgeport mills
    • Two horizontal mills
  • Lathes
    • Five manual lathes
    • Haas CNC SL-20 lathe
  • Drills
    • Numerous drill press configurations
  • Grinders
    • Surface grinder capable of holding +/-.0001 tolerance
  • Miscellaneous Tool grinders (sharpening)
Welding
  • Welders
    • Sciaky spot welder
    • Nine 200 amp Tig welders
    • Seven 300 AC-DC Heliarc welder
Heat Treat/Age
  • Heat Treat
    • Drop bottom gas fired aluminum heat treat furnace
    • Meets requirements of AMS2750 CLASS 2 Furnace with type C instrumentation and BAC-5621 CLASS 2 Furnace with type C instrumentation
    • Load space 72.0” x 72.0” x 72.0”
    • Load Capacity 500 lbs.
    • 1 EA: water quench tank
    • 1 EA: water/ glycol quench tank (AQUA QUENCH 260)
    • 1 EA: rinse tank for glycol removal
  • Age
    • Walk in oven (400 degrees)
  • Freezers
    • Two large freezers
Benders
  • Tube Bender
    • One Leonard tube bender
  • Extrusion Bender
    • One 30 ton extrusion bender
  • Swage
    • Swaging machine with assortment of dies

Composites & Plastics

Composites
  • 1000 square foot clean room
  • Two curing ovens (large and small)
Plastics
  • Forming machines
    • Three vacuum forming machines ranging from 24” x 24” to 48” x 96”
  • Oven
    • Walk in 350+ degree oven

Process

Process Line
  • Chemical Conversion Coating line
    • Automated Chem-Film line (MIL-DTL-5541)
      • Tank size 13’6” x 42.0” x 5.0
      • ALKALINE 4215 TURCO DEOXIDIZER 6 ALODINE 1200S
      • Double rinse with auto exiting spray
  • Other processes
    • Abrasive blast
    • Vibratory deburr barrel and tub type

  • Prime and Paint
    • Complete detail part spray booth
    • Upholstery
      • Sewing machines
        • Four commercial machines
        • Button machine
        • Karpet King serger
      • Cutting
        • Two layout tables
        • 3 ton 18” x 36” cut press
    • Wiring
      • Tester
        • Cablescan EHT 1000
    • Crimpers
      • Three terminal crimpers
    • Cutting
      • Spectrum and Laser auto cutter/markers
Assembly & Subassembly
  • All hand tools required to complete assembly operation (riveters, shears, hand drills etc.)
  • Space – room to expand
Inspection
  • Measuring tools
    • Faro Laser tracker
    • Height gauges
    • Depth gauges
    • Angle blocks
    • Scales
    • Profilometer
    • Surface tables
    • Optics, transits, levels
  • Testing
    • Tensile tester (pull test)
    • Three hardness testers (Rockwell scale)
    • One durometer tester
    • Process and Material testing lab

WHAT CAN WE BUILD FOR YOU?

The Mooney International artisans are ready to take their skills and experience and apply them to your job.  Whether composites, sheet metal, welding, or CNC work, Mooney is ready to meet and exceed your needs.

Lets Get Started